Tag: ocean avenger cnc drill line (page 1 of 6)

Avenger Customer Installs Ingenious Material Handling System

Every day, our customers show us how creative and enterprising they are.

On a recent visit to one of our customers, our technician Dave, noticed these cool roll-out tracks to get rid of unsightly wood ...  (READ MORE)

CUSTOMER SPOTLIGHT: Division Five – Hollywood, SC

Division Five

Division Five, a structural fabricator located in Hollywood, SC, has been a valued customer of Ocean Machinery since their 2006 installation of the Terminator 1842 Saw and Avenger Drill Line.

Division Five Ocean Terminator

Division Five Ocean Avenger CNC Drill Line

The Ocean Liberator CNC Beam Coper was added in 2018 to minimize layout and coping times. A recent visit to their facility reveals W16 x 40’s requiring rat holes, web and flange beveling, taking around 7-minutes and 30 seconds per-end to cope and bevel.  Previous manual processing took about one-hour after grinding and final cleanup.

Division Five Ocean Liberator CNC Oxy Coper

We also observed a “mammoth” W40 x 199 beam being drilled on their Ocean Avenger.  The Liberator Beam Coper was used to perform a trim-cut on this “heavy-weight” prior to drilling it.

Division Five Ocean Avenger CNC Beam Line

We thank the team at Division Five for employing the Ocean brand of structural machinery to supplement their fabrication efforts.

 

 

 

Bennies Welding in East London, South Africa steps into the future with the Ocean Avenger

The Ocean Avenger CNC Beam Drill hard at work

The Ocean Avenger CNC Beam Drill hard at work

For many of our customers, buying a CNC beamline is a daunting proposition. For most of them it is by far their most expensive capital purchase, and they have to be confident that the machine will pay for itself quickly. Not everyone believes us when we tell them that it will start to pay for itself from the first day its installed on their floor, and so we really love to share our real life customer experiences when it does just that.

The seaside town of East London on the East coast of South Africa is home to one of the premier automotive manufacturers worldwide, as well as one of our newest fabricating customers, Bennies Welding. Until recently, Bennies Welding had survived through thick and thin as a purely manual fabricating shop.  But when they landed a large project to extend the automotive manufacturing facility, the owner, Terry Davies, felt it was time to embrace CNC automation and made the decision to buy our Ocean Avenger CNC single spindle drill line, as well as our Ocean Terminator DCM 1825 high speed band saw.

Owner Terry Davies with one of the Avenger Operators, Deon Van Der Merwe, in front of their new CNC drill line, the Ocean Avenger

Owner Terry Davies with one of the Avenger Operators, Deon Van Der Merwe, in front of their new CNC drill line, the Ocean Avenger

Owner Terry Davies and bandsaw operator Xavier White, in front of their new Ocean Terminator.

Owner Terry Davies and bandsaw operator Xavier White, in front of their new Ocean Terminator.

Depending on labor rates, the cost of a mag-drilled hole in a beam is typically estimated at around $1 – $2 per hole with the worldwide average being around $1.50.

Our local dealer, SKOK Machine Tool, completed the machine installation at Bennies Welding on the 19th of September 2018, and towards the end of January 2019, almost exactly 4 months after installation, I visited their shop to see the machine working, and there on the screen was the number of holes drilled – 141,000!

The CNC screen showing the 141,000 holes already drilled on their Ocean Avenger in less than 4 months

The CNC screen showing the 141,000 holes already drilled on their Ocean Avenger in less than 4 months

So at Bennies Welding, the Avenger has almost paid for itself in 4 months. NOW THAT’S WHAT YOU CALL A RETURN ON INVESTMENT!

The complex and intricate support trusses that will soon being installed into the automotive plant, in the space above the existing lights, fire sprinklers and electrical lines, and under the existing roof, over the existing production line. As you can imagine, the installation is a very complex affair and has to be done after hours so that it doesn’t affect the production line. A project not for the faint of heart

The complex and intricate support trusses that will soon being installed into the automotive plant, in the space above the existing lights, fire sprinklers and electrical lines, and under the existing roof, over the existing production line. As you can imagine, the installation is a very complex affair and has to be done after hours so that it doesn’t affect the production line. A project not for the faint of heart

The complex and intricate support trusses that will soon being installed into the automotive plant, in the space above the existing lights, fire sprinklers and electrical lines, and under the existing roof, over the existing production line. As you can imagine, the installation is a very complex affair and has to be done after hours so that it doesn’t affect the production line. A project not for the faint of heart

The complex and intricate support trusses that will soon being installed into the automotive plant, in the space above the existing lights, fire sprinklers and electrical lines, and under the existing roof, over the existing production line. As you can imagine, the installation is a very complex affair and has to be done after hours so that it doesn’t affect the production line. A project not for the faint of heart

 

 

 

 

 

 

CUSTOMER SPOTLIGHT: Steel Builders – Sydney, Australia

Avenger CNC Beam Line at Steel Builders - Sydney, Austalia

Avenger CNC Beam Line at Steel Builders – Sydney, Austalia

A little over 6 years ago Steel Builders in Sydney, Australia came to the realization that they would be much more competitive with a CNC beam drill line.  In September 2012 Steel Builders’ new Ocean Avenger CNC Beam Line was installed, and their tonnage throughput dramatically increased – they haven’t looked back since.

Steel Builders is now producing 80 tons of light steel per day

Steel Builders is now producing 80 tons of light steel per day

Today they produce approximately 80 tons of light housing steel beams every day and have outgrown just using their Avenger Beam Line, they have now added both a Peddinghaus PCD-C Beam Line and an XDM to their automation.

The Avenger CNC Beam Line is being kept very busy with flat bar

The Avenger CNC Beam Line is being kept very busy with flat bar

Through all of their incredible growth they still keep the Avenger very busy and working hard, their Avenger is now focused 100% on flat bar. The Avenger CNC Beam Line is truly an amazing workhorse!

 

 

 

 

Not your typical beam line!

Avenger drilling 1.5″ pipe

Yes, the Ocean Avenger is known for drilling holes in beams and columns and adding layout marks for welded attachments, but it does so much more!

We have one customer who is using their Avenger to drill holes through both walls of 1.5” pipe. Have fun trying to do that with a mag drill!

Drill and layout channel for stair stringers

Another customer used to process all their flat bar on an iron worker, it worked, but it was an inefficient and labor intensive process. Now they put a 20 ft piece of flat bar on their Avenger and drill all the holes and add layout pop marks to indicate where to shear it, saving valuable time, money and man-hours.

The extreme versatility of the Avenger allows you to process all profiles up to 40” high. The possibilities are endless!

Angle

T-sections

Base Plate

And so much more!

 

 

 

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