CUSTOMER SPOTLIGHT: J&C Steel Fabricators

One of Ocean’s newest Avenger Drill Line customers, J&C Steel Fabricators, in Brooklyn, New York, is extremely pleased with what the Avenger Drill Line can do. It has also drastically lowered production costs, minimized shop floor errors and shown an immediate return on their investment.

J&C Steel Fabricators

Cesar Velesaca, President J&C Steel Fabricators (center) with members of his crew and Tom Doyle of Doyle Structural Solutions

They neatly placed their machine against the wall where the steel supply truck backs into the bay to unload parallel to the Avenger.

Avenger Drill Line

Avenger Drill Line positioned so trucks can unload parallel to table

Avenger

The position of the Avenger makes loading and unloading on the truck easy

Avenger Drilled Beams

jc_steel_fabricators_0003

 

 

 

Can your Beam Line do this? – Drilling Pre-Welded Assemblies

one of our Avenger PLUS customers drilling this large pre-welded assembly.

One of our Avenger PLUS customers drilling a large pre-welded assembly.

There are situations that occur in fabrication that necessitate the pre-welding of an assembly and then the subsequent drilling of that assembly. This is normally due to one or more concerns that if the holes are drilled prior to welding, that:

  1. The contraction and distortion of the material as it cools down from welding, might cause the hole-to-hole accuracy to be compromised, and
  2. The actual welding of the pre-drilled components might not be perfectly aligned, thus compromising the hole-to-hole accuracy

The Avenger and Avenger PLUS machines, by virtue of the static work-piece and moving processing column, allow fabricators to position and drill pre-welded structures on their machines.

This is not something that you can even consider on a typical multi-spindle drill line or coping robot.

We would love to see other photos of our customers drilling pre-welded assemblies – please email them to greg@oceanmachinery.com

 

 

CUSTOMER SPOTLIGHT: NONACSA – Merida, Yucatan

Ocean Machinery was honored to have participated in this years’ XIV Symposium International of Structures Steel, sponsored by IMCA (Mexican Institute of Steel Construction), and NONACSA.

NONACSA - Merida, Yucatan

NONACSA – Merida, Yucatan

NONACSA is one of the largest fabricators in the Yucatan, with the help of their Ocean products they are certainly making a difference and building a better community. They played a major role in supporting the Conference by inviting attendees to tour their plant with featured demonstrations of the Ocean Avenger beam drill line and Liberator beam coping machines in action.

NONACSA

NONACSA is one of the largest fabricators in the Yucatan.

NONACSA

NONACSA is a full service company.

NONACSA

NONACSA can proudly boast a well known clientele

It was a great show, we can’t wait till next year – thanks to all who attended!

 

 

 

CUSTOMER SPOTLIGHT: Adena Corporation

High School project

This Ohio High School project was completely fabricated and erected by Adena Corp.

The Adena Corporation is located in Mansfield, OH, and with over 200 employees is a very large general contractor that does it all – carpentry, building foundations, masonry, concrete work, steel fabrication and steel erection. The steel fabrication side of the business, North Central Fabrication, fabricates for many different industries including: commercial, industrial, institutional and healthcare, they recently made the decision to add automation to the shop in order to be more competitive and win more jobs. They needed to increase production while maintaining low overhead costs, after weighing all options from Robot Plasmas to Single and Multi Spindle Drill Lines they concluded Ocean Machinery was the perfect fit, and ultimately chose the Ocean Avenger Drill Line and Ocean Terminator Band Saw.

It sure has changed the manner in which we put product out the door. We went from fabricating 100 tons per month to 100 tons within the first week of having the Avenger
- Mike Hall, Division Manager – Adena Corporation

Ocean Avenger

Putting the Avenger directly in line with the Terminator saw minimizes the use of overhead cranes.

 

 

CUSTOMER SPOTLIGHT: Standley Batch Systems

Standley Batch Systems in Cape Girardeau, Missouri, is a leader in design and fabrication of concrete batch processing automation systems for new and existing plants, including conveying systems, storage bins and silos.

Avenger operator

Robert Holzum, Salesman and, Scott, their Operator, beside their Avenger Drill Line installed in 2014

The Avenger Drill was installed in 2014 and production has benefited from improvements in layout and drilling  times, as well as more accurate field installations and fit-up.  In the photos below they demonstrate their custom modification; air-actuated pistons which assist in moving the profile to the Avenger’s datum line for processing.

Air-actuated pistons

Air-actuated pistons assist in moving the profile to the Avenger’s datum line

air-actuated piston

Air-actuated piston

Avenger drill ine

The Right Way to Fabricate Steel

Ocean is fortunate to have a great new partner, Cayarga SA de CV Constructora, from Torreón, Coahuila, México.

Javier Cayarga Izaguirre of Cayarga SA de CV Constructora with Ocean's Luis Pena

Javier Cayarga Izaguirre of Cayarga SA de CV Constructora with Ocean’s Luis Pena

Javier Cayarga Izaguirre is an Architect who loves the construction and structural steel industry so much that he decided to get fully involved. And this is how he is going about it. Brand new building, two long parallel 200 ft. bays, with cranes soon to be installed. And to do the work efficiently, he ordered a new Avenger to do the laying out and drilling of holes, directly from the Tekla detail drawings. This my friends is the right way to get into the game!

We were fortunate to be on site when the truck bearing the new Avenger pulled into his new fab shop, and Javier watched like an expectant father as the machine was being unloaded from the truck. I have the feeling that this is going to be in an interesting story to watch unfold.

Javier Cayarga Izaguirre watches as his new Avenger arrives

Javier Cayarga Izaguirre watches anxiously as his new Avenger arrives

Cayarga SA de CV Constructora  From Torreón, Coahuila, México

Cayarga SA de CV Constructora – Torreón, Coahuila, México

Ocean's Luis Pena unveils their new machine

Ocean’s Luis Pena gives his approval on the delivery

CUSTOMER SPOTLIGHT: Industrias Metalicas Caribe, SRL

It is always so gratifying to see the success of our customers. One of our more unusual customers is Industrias Metalicas Caribe, SRL, known as Indumeca, who is based in Santo Domingo, Dominican Republic. Indumeca started out life as a manufacturer of propane and natural-gas cylinders, but in a very short time has become one of the top structural steel fabricators in the Caribbean Islands.

Tonnage has increased 10x in less than 2 years

Tonnage has increased 10x in less than 2 years

Ocean Avenger

Indumeca – one of the top structural steel fabricators in the Caribbean Islands

After the acquisition of multiple Ocean products, including two Avenger 40 drill lines, a Clipper angle line, a Liberator beam coper and a Terminator band saw, Indumeca has seen their fabricated output tonnage increase by more than ten time in less than two years.

With the Ocean equipment, they still have the capacity to double their current tonnage, and are aiming to become the top structural steel fabricator in the Caribbean islands.

Ocean Avenger at Indumeca

2 Ocean Avengers, a Liberator & a Terminator keeps this shop producing

Ocean Avenger

Streamlined shop floor allows for higher output

Ocean Clipper

Ocean Clipper

Ing. Enrique Ureña, founder and owner of Indumeca, explains how the purchase of the two Ocean Avengers allowed them to allocate all their plates and other profiles on one Avenger, and all their beams and columns to the other Avenger. Moreover the machines have never let him down. The trend in the Caribbean islands is to move away from anything other than drilled holes.  >>Watch Video Below

Peddinghaus and Ocean rebuild Christchurch

The 22nd of Feb 2011 was a terrifying day in Christchurch New Zealand. A magnitude 6.3 earthquake decimated the city, killing 185 people and destroying over 170,000 buildings.

Following the earthquake, and eleven months of more than four hundred 4.5 magnitude and higher aftershocks, the former picturesque city of Christchurch was no more. Most of the buildings in the city center collapsed, and those that remained standing had to be condemned.

February 22, 2011 earthquake - Christchurch, NZ

February 22, 2011 earthquake – Christchurch, NZ

February 22, 2011 earthquake - Christchurch, NZ

February 22, 2011 earthquake – Christchurch, NZ

February 22, 2011 earthquake - Christchurch, NZ

February 22, 2011 earthquake – Christchurch, NZ

February 22, 2011 earthquake - Christchurch, NZ

February 22, 2011 earthquake – Christchurch, NZ

And so a long hard project of rebuilding from the ruins was put into play. Steel Construction New Zealand, (SCNZ) the governing body of the steel industry, set about revising their building code, and steel became the building material of choice for the rebirth of Christchurch.

Through the hard work of our great partner, Impact Machinery, both Ocean Machinery and Peddinghaus set about installing the massive fabricating capacity that would be needed throughout the island, and in so doing, we have been instrumental in seeing the skyline of New Zealand change in front of our eyes.

John Jones Steel - Christchurch, NZ

John Jones Steel – Christchurch, NZ

Darren Harmsworth (Impact Machinery) with a 24″ x 24″ column being drilled on the Avenger

John Jones Steel - Christchurch, NZ

Ocean Avenger at John Jones Steel – Christchurch, NZ

Five years later, the skyline has changed and we are proud to have been part of this amazing journey of rebirth. Thanks to our partners, Impact Machinery, Peddinghaus and especially our New Zealand Fabricators.

The rebuilding of Christchurch, NZ using the 24″ x 24″ columns drilled by the Ocean Avenger

The rebuilding of Christchurch, NZ

The rebuilding of Christchurch, NZ

The rebuilding of Christchurch, NZ

The rebuilding of Christchurch, NZ

The rebuilding of Christchurch, NZ

The rebuilding of Christchurch, NZ

The rebuilding of Christchurch, NZ

The rebuilding of Christchurch, NZ

The Peddinghaus Partnership with Ocean Machinery

The story behind the unique partnership between Peddinghaus and Ocean Machinery, is revealed in this great video produced by the talented Peddinghaus marketing team.

The story is also outlined in their latest edition of PEDDI NEWS and makes for good reading. The story starts on Page 20… READ IT HERE

Peddi News - July

ALL NEW… Full-Length Ocean Avenger Video

We have finally completed production on the latest Ocean Avenger video. This video showcases the versatility of the Avenger CNC Drill Line, drilling holes in a variety of profiles & thicknesses, the heavy-duty table & moving drilling platform, international safety features, and the flexibility to adapt to your specific needs.

WATCH IT BELOW:

Make sure you SUBSCRIBE to our YouTube Channel to get our updated videos as they are released!

For more information on the Ocean Avenger CNC Drill Line, please visit our website
www.oceanmachinery.com or call 800-286-3624.