Step-by-Step Integration of Ocean Products

Integration of the Ocean Terminator Saw with the Avenger Drill Line

Integration of the Ocean Terminator Saw with the Avenger Drill Line

All Ocean products are designed to be fully-functional stand-alone machines that exhibit amazing productivity and versatility in their own right, and are designed to fit into very compact spaces since most of our customers are pressed for space.  However, they are also fully capable of being integrated into fully-functional systems for those customers who have the space to implement them.  This can be done at any time in a step-by-step approach as needs require and as funds become available.

We are finding more and more customers using the Avenger (and Avenger PLUS) drill line to not only drill and layout their beams, but also to measure the beam for cutting to length and coping.  We often see our machines in a system layout where the Avenger drills, lays out and measures, and the Terminator cuts to length.

Ocean Liberator integrated with Avenger Drill Line

Ocean Liberator integrated with Avenger Drill Line

But for those customers who have a significant percentage of their work that also needs to be coped, an Avenger or Avenger PLUS in tandem with the Liberator CNC Coper is even more versatile.  These customers use the drill line to place the location reference marks and then use the Liberator to not only cope the beams, but also to cut to length.

Just outside Fresno in Northern California, Steve Bradford of Bradford Steel started off with an Avenger and then subsequently added a Liberator to cope and cut to length.  He installed cross transfers to facilitate loading the Avenger and added idler rollers to the drill table, making it easier to feed the beams into the coper.  His future plans include additional cross transfers integrated with the outfeed of the Liberator to further speed up production, and the integration of an Ocean Blaster to further reduce costs and improve profitability.

Material handling integrated with Avenger Drill Line

Material handling integrated with Avenger Drill Line

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Ocean Machinery provides full CAD layout drawings of an entire system in your location, showing you how the various products can all be integrated in the future.  This step-by-step modular approach to machine integration means that you never have to invest too much at one time; just add machines as needed.

Call us today toll free at 1-800-286-3624 or at 1-954-956-3131. We look forward to helping you create a customized fully functional integrated system for your shop.

 

 

CUSTOMER SPOTLIGHT: J&C Steel Fabricators

One of Ocean’s newest Avenger Drill Line customers, J&C Steel Fabricators, in Brooklyn, New York, is extremely pleased with what the Avenger Drill Line can do. It has also drastically lowered production costs, minimized shop floor errors and shown an immediate return on their investment.

J&C Steel Fabricators

Cesar Velesaca, President J&C Steel Fabricators (center) with members of his crew and Tom Doyle of Doyle Structural Solutions

They neatly placed their machine against the wall where the steel supply truck backs into the bay to unload parallel to the Avenger.

Avenger Drill Line

Avenger Drill Line positioned so trucks can unload parallel to table

Avenger

The position of the Avenger makes loading and unloading on the truck easy

Avenger Drilled Beams

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Stop coping by hand and become more PROFITABLE!

These days it is almost impossible to be competitive using a slow manual approach to fabricating, especially when manually measuring & laying out copes, then burning them by hand. Plus there is additional grinding and cleaning of the cope adding additional costs to the process.

This means you have way too many man-hours in each cut or cope. What you really need is a more economical, and more accurate solution that does your coping and notching cleaner and much faster, ensuring you make a larger margin on your bids.

Learn how the Ocean Liberator can make you MONEY by coping your pieces significantly faster and cheaper than doing it by hand or with a robotic plasma coper.

CUSTOMER SPOTLIGHT: Adena Corporation

High School project

This Ohio High School project was completely fabricated and erected by Adena Corp.

The Adena Corporation is located in Mansfield, OH, and with over 200 employees is a very large general contractor that does it all – carpentry, building foundations, masonry, concrete work, steel fabrication and steel erection. The steel fabrication side of the business, North Central Fabrication, fabricates for many different industries including: commercial, industrial, institutional and healthcare, they recently made the decision to add automation to the shop in order to be more competitive and win more jobs. They needed to increase production while maintaining low overhead costs, after weighing all options from Robot Plasmas to Single and Multi Spindle Drill Lines they concluded Ocean Machinery was the perfect fit, and ultimately chose the Ocean Avenger Drill Line and Ocean Terminator Band Saw.

It sure has changed the manner in which we put product out the door. We went from fabricating 100 tons per month to 100 tons within the first week of having the Avenger
- Mike Hall, Division Manager – Adena Corporation

Ocean Avenger

Putting the Avenger directly in line with the Terminator saw minimizes the use of overhead cranes.

 

 

CUSTOMER SPOTLIGHT: Standley Batch Systems

Standley Batch Systems in Cape Girardeau, Missouri, is a leader in design and fabrication of concrete batch processing automation systems for new and existing plants, including conveying systems, storage bins and silos.

Avenger operator

Robert Holzum, Salesman and, Scott, their Operator, beside their Avenger Drill Line installed in 2014

The Avenger Drill was installed in 2014 and production has benefited from improvements in layout and drilling  times, as well as more accurate field installations and fit-up.  In the photos below they demonstrate their custom modification; air-actuated pistons which assist in moving the profile to the Avenger’s datum line for processing.

Air-actuated pistons

Air-actuated pistons assist in moving the profile to the Avenger’s datum line

air-actuated piston

Air-actuated piston

Avenger drill ine

The Right Way to Fabricate Steel

Ocean is fortunate to have a great new partner, Cayarga SA de CV Constructora, from Torreón, Coahuila, México.

Javier Cayarga Izaguirre of Cayarga SA de CV Constructora with Ocean's Luis Pena

Javier Cayarga Izaguirre of Cayarga SA de CV Constructora with Ocean’s Luis Pena

Javier Cayarga Izaguirre is an Architect who loves the construction and structural steel industry so much that he decided to get fully involved. And this is how he is going about it. Brand new building, two long parallel 200 ft. bays, with cranes soon to be installed. And to do the work efficiently, he ordered a new Avenger to do the laying out and drilling of holes, directly from the Tekla detail drawings. This my friends is the right way to get into the game!

We were fortunate to be on site when the truck bearing the new Avenger pulled into his new fab shop, and Javier watched like an expectant father as the machine was being unloaded from the truck. I have the feeling that this is going to be in an interesting story to watch unfold.

Javier Cayarga Izaguirre watches as his new Avenger arrives

Javier Cayarga Izaguirre watches anxiously as his new Avenger arrives

Cayarga SA de CV Constructora  From Torreón, Coahuila, México

Cayarga SA de CV Constructora – Torreón, Coahuila, México

Ocean's Luis Pena unveils their new machine

Ocean’s Luis Pena gives his approval on the delivery

Peddinghaus and Ocean rebuild Christchurch

The 22nd of Feb 2011 was a terrifying day in Christchurch New Zealand. A magnitude 6.3 earthquake decimated the city, killing 185 people and destroying over 170,000 buildings.

Following the earthquake, and eleven months of more than four hundred 4.5 magnitude and higher aftershocks, the former picturesque city of Christchurch was no more. Most of the buildings in the city center collapsed, and those that remained standing had to be condemned.

February 22, 2011 earthquake - Christchurch, NZ

February 22, 2011 earthquake – Christchurch, NZ

February 22, 2011 earthquake - Christchurch, NZ

February 22, 2011 earthquake – Christchurch, NZ

February 22, 2011 earthquake - Christchurch, NZ

February 22, 2011 earthquake – Christchurch, NZ

February 22, 2011 earthquake - Christchurch, NZ

February 22, 2011 earthquake – Christchurch, NZ

And so a long hard project of rebuilding from the ruins was put into play. Steel Construction New Zealand, (SCNZ) the governing body of the steel industry, set about revising their building code, and steel became the building material of choice for the rebirth of Christchurch.

Through the hard work of our great partner, Impact Machinery, both Ocean Machinery and Peddinghaus set about installing the massive fabricating capacity that would be needed throughout the island, and in so doing, we have been instrumental in seeing the skyline of New Zealand change in front of our eyes.

John Jones Steel - Christchurch, NZ

John Jones Steel – Christchurch, NZ

Darren Harmsworth (Impact Machinery) with a 24″ x 24″ column being drilled on the Avenger

John Jones Steel - Christchurch, NZ

Ocean Avenger at John Jones Steel – Christchurch, NZ

Five years later, the skyline has changed and we are proud to have been part of this amazing journey of rebirth. Thanks to our partners, Impact Machinery, Peddinghaus and especially our New Zealand Fabricators.

The rebuilding of Christchurch, NZ using the 24″ x 24″ columns drilled by the Ocean Avenger

The rebuilding of Christchurch, NZ

The rebuilding of Christchurch, NZ

The rebuilding of Christchurch, NZ

The rebuilding of Christchurch, NZ

The rebuilding of Christchurch, NZ

The rebuilding of Christchurch, NZ

The rebuilding of Christchurch, NZ

The rebuilding of Christchurch, NZ

The Ocean Blaster Cleans Up behind Python-X and Plasma Robots

The sales model of the Plasma Robots, such as the Python X, Ficep, Voortman, Daito and others, relies on the seductive promise of having one machine do the work of multiple machines, essentially eliminating the need for a saw, drill line and a coper. While in reality this never actually materializes (witness our Saw, Drill and Angle Line sales to existing Plasma Coping Robot users), and there is one further aspect that is never mentioned in the plasma robot sales pitch.

And that is just how sloppy the cuts and copes become within a very short time. This means that instead of eliminating labor, the user often has to hire additional labor to grind and clean the dross and slop from the cuts.

control-cabinet

This has propelled the Ocean Blaster into the limelight as it is the most economical and efficient blast cleaning machine on the market and makes quick work of automatically cleaning the dross from these plasma cut parts. Just take a look at the before and after photos below.

The Ocean Blaster Cleans Up behind Python-X and Plasma Robots

The Ocean Blaster Cleans Up behind Python-X and Plasma Robots

The Ocean Blaster Cleans Up behind Python-X and Plasma Robots

BEFORE – The Ocean Blaster Cleans Up behind Python-X and Plasma Robots

The Ocean Blaster Cleans Up behind Python-X and Plasma Robots

AFTER – The Ocean Blaster Cleans Up behind Python-X and Plasma Robots

The Ocean Blaster is a very compact, ruggedly built Shot Blaster featuring twin bucket elevators keeping the overall height so low that it can fit in any fab shop without the need for a pit. The hyper efficient turbines ensure that it has the lowest operating costs of all blasters on the market, and makes it the perfect machine for existing Python X and other Plasma Robot users to clean their steel.

The Peddinghaus Partnership with Ocean Machinery

The story behind the unique partnership between Peddinghaus and Ocean Machinery, is revealed in this great video produced by the talented Peddinghaus marketing team.

The story is also outlined in their latest edition of PEDDI NEWS and makes for good reading. The story starts on Page 20… READ IT HERE

Peddi News - July

Ocean Avenger, Eliminator and Terminator Installation

South Florida based Go-Tilt recently purchased the Ocean Avenger, Eliminator and Terminator for some exciting new projects they have coming up. With this new location just up the street from our office it gave us the unique opportunity to get photos of the actual deliveries and shoot some really cool video.

The Ocean Avenger and Eliminator were the first pieces of equipment to arrive.

Ocean Avenger

Ocean Avenger and Eliminator shipment arrives

Ocean Avenger delivery

Ocean Avenger and Eliminator shipment unwrapped and ready to unload

The next day the Ocean Terminator shipment rolled in.

Ocean Terminator delivery

Ocean Terminator shipment has arrived

Ocean Terminator shipment

Ocean Terminator unwrapped and ready to be unloaded

Ocean Avenger

Everything is here, let the installation begin!

With everything now in the building and the installation ready to begin, it was time to have some fun. We placed a GoPro camera in the rafters during the installation to get some time-lapse footage of everything coming together. We weren’t sure what to expect, but we were hoping for some pretty cool footage… and that is exactly what we got!

Check it out – 3.5 day installation in just 2 minutes.

BONUS FOOTAGE – the comical version!