More than 2,000 holes per sharpening on Ocean Penetrator drill bits at Cousins Steel in South Africa

It is always gratifying to visit our customers who have embraced our CNC solutions and have carved out a successful place for themselves in the competitive world of steel fabrication.

Danny Steyn with Cousins Steel machining specialist Jody de Bruin

Danny Steyn with Cousins Steel machining specialist Jody de Bruin

On a recent trip to South Africa, Namibia and Zimbabwe, Ocean Machinery’s Vice President, Danny Steyn met with several customers including Cousins Steel who is one of the premier Kwazulu-Natal based steel fabricators located in Pietermaritzburg.

Cousins Steel implemented the Ocean Avenger and Ocean Clipper CNC solutions in 2011, and it was pleasing to see just how well the machines are maintained, despite the heavy usage.

Ocean Clipper, Cousins Steel - South Africa

Ocean Clipper – Cousins Steel, South Africa

Cousins Steel’s machining specialist Jody de Bruin, who meticulously maintains and operates the machines proudly showed us the Avenger, Clipper and Rejuvenator drill grinder. Steyn remarked to De Bruin that it was possibly the cleanest and best maintained drill sharpener that he had seen in almost a thousand installations.

When Steyn asked De Bruin how the Avenger had been performing he replied that apart from one recent valve issue, the machine has performed flawlessly for over 6 years, and stated that he was getting over 2,000 holes per sharpening on the standard Ocean Penetrator Drill Bits.

Cousins Steel - South Africa

Cousins Steel, South Africa

These are the stories that we love to share with our customers, dealers and prospects. Nothing makes us more proud than to see machines working hard in our customer’s shops.

 

 

 

Step-by-Step Integration of Ocean Products

Integration of the Ocean Terminator Saw with the Avenger Drill Line

Integration of the Ocean Terminator Saw with the Avenger Drill Line

All Ocean products are designed to be fully-functional stand-alone machines that exhibit amazing productivity and versatility in their own right, and are designed to fit into very compact spaces since most of our customers are pressed for space.  However, they are also fully capable of being integrated into fully-functional systems for those customers who have the space to implement them.  This can be done at any time in a step-by-step approach as needs require and as funds become available.

We are finding more and more customers using the Avenger (and Avenger PLUS) drill line to not only drill and layout their beams, but also to measure the beam for cutting to length and coping.  We often see our machines in a system layout where the Avenger drills, lays out and measures, and the Terminator cuts to length.

Ocean Liberator integrated with Avenger Drill Line

Ocean Liberator integrated with Avenger Drill Line

But for those customers who have a significant percentage of their work that also needs to be coped, an Avenger or Avenger PLUS in tandem with the Liberator CNC Coper is even more versatile.  These customers use the drill line to place the location reference marks and then use the Liberator to not only cope the beams, but also to cut to length.

Just outside Fresno in Northern California, Steve Bradford of Bradford Steel started off with an Avenger and then subsequently added a Liberator to cope and cut to length.  He installed cross transfers to facilitate loading the Avenger and added idler rollers to the drill table, making it easier to feed the beams into the coper.  His future plans include additional cross transfers integrated with the outfeed of the Liberator to further speed up production, and the integration of an Ocean Blaster to further reduce costs and improve profitability.

Material handling integrated with Avenger Drill Line

Material handling integrated with Avenger Drill Line

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Ocean Machinery provides full CAD layout drawings of an entire system in your location, showing you how the various products can all be integrated in the future.  This step-by-step modular approach to machine integration means that you never have to invest too much at one time; just add machines as needed.

Call us today toll free at 1-800-286-3624 or at 1-954-956-3131. We look forward to helping you create a customized fully functional integrated system for your shop.